Over 85 Years of Precision Engineering: Why Helander Metal Spinning Company is Your Ideal Partner for Aerospace and Defense Metal Components

Since 1936, Helander has been a trusted leader in metal forming and fabrication, serving a wide array of industries. When it comes to aerospace and defense, our expertise truly stands out.


Unmatched Precision, Proven Reliability

  • Decades of experience: With over eight decades of experience, we understand the critical importance of each component and the rigorous standards required by the aerospace and defense sectors.
  • State-of-the-art technology: Our cutting-edge equipment ensures unparalleled accuracy and consistency, ensuring your project is executed to the highest specifications.
  • Expert craftsmanship: Our team of skilled professionals is dedicated to delivering exceptional quality, paying meticulous attention to detail on every part we produce.

More Than Just Parts—We Deliver Confidence

  • Proven Track Record: Our history of successful partnerships with top aerospace and defense companies speaks to our ability to meet even the most demanding challenges.
  • Stringent Quality Control: We are AS9100 and ISO 9001 certified, demonstrating our commitment to upholding the highest industry standards for quality and performance.
  • On-time Delivery: We know how crucial deadlines are in complex projects, and our dedication to timely delivery ensures your operations stay on track.

Partner with Helander for aerospace and defense metal components, and trust that you’re getting more than just precision parts—you’re gaining a partner committed to your success.

Aerospace & Defense

Aerospace & Defense Applications

Communication

  • Satellites

Combustor

  • Dome Deflectors
  • Liners
  • Shields
  • Seals

Exhaust

  • Heat Sheilds
  • Nozzles

Externals

  • Manifolds
  • Fan Ducts

Turbine

  • Bearing Housings
  • Nozzle Assembly
  • Seals

Rockets

  • Combustion Chamber Liner
  • Inconel Housings
  • Engine Nozzles
  • Thrust Cones

Defense

  • Artillery Components
  • Tank Wheels
  • Nose Cones
  • Rear Engine Shroud Covers

Housings/Cases/Tanks Infographic

Combustion Chamber

A combustion chamber on a rocket is a component where fuel and oxidizer are mixed and ignite to produce high-pressure, high-temperature gasses that are expelled through a nozzle to generate ...thrust. The combustion chamber must withstand extreme temperatures and pressures while efficiently mixing the propellants to ensure complete combustion and maximize thrust. The design and materials used for the combustion chamber are crucial for the overall performance and reliability of the rocket engine.

Nozzle Liner

A nozzle liner on a rocket is a component that lines the interior of the rocket nozzle, which is the part of the engine that directs the flow of hot gasses produced in the combustion chamber. It... protects the nozzle structure from the extremely high temperatures of the exhaust gasses and helps maintain the structural integrity of the nozzle under high-pressure conditions. By providing a smooth, heat-resistant surface, it ensures the efficient expansion and acceleration of exhaust gasses, which maximizes thrust.

Nozzle Extensions or Ducts

Nozzle extensions or ducts serve to further expand and direct the exhaust gasses after they leave the combustion chamber, enhancing the engine’s performance. By extending the nozzle length, the... exhaust gasses can expand more completely before exiting into the atmosphere, which maximizes the thrust produced by the engine.

Quality Testing

Quality TestingParts designed for use in aerospace and defense applications must meet stringent requirements & regulations to ensure their quality and safety. Durability and reliability are imperative, as these components must operate at peak function in extremely harsh environments. Helander Metal Spinning Company is ISO9001 & AS9100 certified and Nadcap Welding accredited, guaranteeing adherence to aerospace and defense standards and guidelines.

In addition to Helander Metal Spinning’s certified and accredited Quality Management System, we offer a variety of specialized testing and inspection methods. Our in-house quality team is able to provide up to a 7x magnification visual inspection with 3D laser scanning. Through our Trusted-Partner Services, we offer nondestructive testing methods, such as Liquid Penetrant and Radiograph.

To avoid failure and false results, parts must be thoroughly cleaned to remove all smears, debris, etc. prior to inspection. In many instances, metal polishing is advantageous to ensure that surface imperfections are removed for the most accurate read of the part’s surface. In addition to ideal surface preparation for testing, metal polishing also establishes a smooth base for painting or coating.

Learn more about Quality at Helander Metal Spinning Company

Aerospace & Defense Materials

Aerospace and defense customers have specific needs and often require components with high strength-to-weight ratios. Materials vary by application but titanium, Monel, and Inconel are some of the most common within the industry’s metal formed parts.

Titanium

Grade 2

  • Low-density, Strength-to-weight Ratio
  • Corrosion Resistant
  • Common Applications: Tubing Systems

Grade 5

  • Stable
  • Suited for High Temperatures
  • Excellent Creep Resistance
  • Common Applications: Jet Engines, Airframes

Nickel

  • Resistance to Extreme Temperatures
  • Durability
  • Common Applications: Measuring Devices, Piping Systems, Aircraft Engines, Radiation Shielding

Brass

Copper and Zinc Alloy

  • High Ductility or Strength, Varies by Composition
  • Common Applications: Bolts, Electrical Components

Monel

Copper and Nickel Alloy

  • Excellent Resistance to Heat, Pressure, Corrosion
  • Highly Workable
  • Common Applications: Aircraft Frames, Wire, Gears, Tubes, Rivets

Stainless Steel

304

  • Most Common Type of Stainless Steel
  • Excellent Formability
  • Common Applications: Tubing Systems

316

  • High Performance in Harsh Environments
  • Corrosion Resistant

321

  • High Temperatures Performance , up to 1500° F
  • Common Applications:Piston Engine Manifolds

Inconel

Nickel Alloy

  • Excellent Resistance to Heat, Pressure, Corrosion

Hastelloy X

  • Formable
  • Weldable
  • Common Applications: Bolts, Heat Shields, Flame Holders

625

  • Highly Versatile
  • Common Applications: Aircraft Exhaust Systems

718

  • Workability
  • Low Creep
  • Tensile Strength
  • Performs at up to 1300° F
  • Common Applications: Rocket and Aircraft Engines

Aluminum

2024

  • Good Workability
  • High Fatigue Resistance
  • Strength
  • Common Applications: Aircraft Fuselages, Wings

5052

  • Strong
  • Versatile
  • Weldable
  • Common Applications: Fan Blades

6061

  • Strength-to-weight Ratio
  • Corrosion Resistant
  • Affordable
  • Heat Treatable
  • Common Applications: Piping, Valves

7075

  • Fatigue Resist
  • Ductility
  • Strength
  • Common Applications: Structural Components

Core Capabilities

Spinning
SPINNING
Thicknesses up to 2.50″
Diameters up to 100″
Hydrofroming
HYDROFROMING
15″- 20″- 25″ Presses
Blanks 15″ to 25″
Draw Depths 7″ to 12″
Diameters 12″ to 19″
CNC Machining
CNC MACHINING
Tolerances +/-0.001″
2-4 Axis Milling & Turning Centers

Value-Add Services

Polishing
POLISHING
4 Automatic Polishers
2 Abrasive Blasting Cabinets
5 Semi-Automatic Polishers
Concentric-Starburst Finish
Nadcap Accreditted Welding
NADCAP ACCREDITTED WELDING
Automated Seam Welding
Circumferential Welding
GTAW (TIG)
GMAW (MIG)
Soldering

Trusted-Partner Services

Trusted Partner Services

Electropolishing
Anodizing
Plating/Tumble Deburring
Laser Cutting
NDT Testing
• Eddy Current
• Liquid Penetrant
• Magnetic Particle
• Radiograph
• Ultrasonic Inspection
Heat Treating
Wire EDM
Water Jet

Customer Portfolio

Customer Portfolio
Northrop Grumman
Lockheed Martin
Sea Tel Cobham
NASA
DOVER
Flowserve
Emerson
Honeywell
Blue Origin

Ready to Partner with a Trusted Supplier?

Contact Helander Metal Spinning Company today and let us demonstrate how our precision engineering can take your aerospace or defense project to new heights.